Case Study: The Use of Aclar® Packaging Film for Protecting Parts at Boeing
The Challenge
Boeing, a global leader in aerospace, required a packaging solution capable of protecting high-value components such as avionics and composite materials. These parts are highly sensitive to environmental conditions, including humidity, dust, and chemical contaminants.
Traditional packaging materials, such as polyolefin films and standard plastic wraps, failed to provide the long-term protection needed. This resulted in:
- Corrosion caused by humidity
- Degradation of electronic components
- Loss of material integrity
- Increased costs and production delays
Boeing needed a packaging solution that could ensure consistent protection throughout manufacturing, transportation, and storage.
The Solution: Aclar® Packaging Film
Boeing implemented Aclar® Film, a PCTFE-based material known for its superior barrier properties. This solution provided several key advantages:
- Superior Moisture Barrier: Prevents corrosion of humidity-sensitive components
- Chemical Resistance: Protects parts from contamination
- Thermal Stability: Maintains performance across fluctuating temperatures
- Lightweight and Transparent: Reduces packaging weight and allows visual inspection without opening
The Implementation
Aclar® Film was integrated into multiple stages of Boeing’s operations:
- Moisture Barrier Bags: Used to seal electronic components and prevent corrosion
- Protective Wrapping: Applied to composite materials during handling and assembly
- Long-Term Storage: Enabled extended storage by maintaining a stable environment
The Results
- Enhanced Longevity: Reduced corrosion and environmental damage, improving component lifespan
- Cost Savings: Lowered replacement and refurbishment costs
- Operational Efficiency: Enabled inspection without opening packaging, saving time and preserving seal integrity
- Environmental Benefits: Reduced waste through reusable, durable packaging materials
