A recent Sedgwick report shows that medical device recalls have increased by 36% since 2020, highlighting the need for better cleanroom packaging for medical devices.
Medical devices must be packaged correctly to maintain sterility. If they are not, the device cannot be used.
This creates a major challenge for medical device manufacturers, especially given the high rate of recalls.
Keep reading to learn how to choose the best medical device packaging.
To choose the right cleanroom packaging, you first need to understand the options available. There are several packaging solutions to consider.
Medical packaging companies are always developing new ways to improve the effectiveness of packaging for medical device storage.
Pouches are a great cleanroom packaging option because they are affordable, easy to use, and capable of holding large volumes. They are also easy to store for transportation.
Pouches are durable and less likely to be damaged during packing and transport. There are also many pouch styles available for different types of medical devices.
Thermoform trays are another affordable and reliable medical packaging solution. They can be designed for a wide range of medical devices and offer strong protection.
These trays are durable and resistant to damage, helping keep medical devices safe. They are especially useful for high-value items that need protective packaging.
This cleanroom packaging option is available in different sizes and styles and offers clear visibility of the packaged device.
Forming film is an excellent choice for medical devices that require some range of motion. It offers both durability and flexibility.
Forming films help keep medical devices sterile and safe over a long period of time. They are often used for items such as prosthetic implants and surgical screws.
Bags are becoming one of the most popular cleanroom packaging options on the market. They are affordable, versatile, and available in large quantities.
Demand for medical bags continues to grow because they offer reliable opening options and can be used for a wide variety of medical devices while maintaining sterility.
Die-cut lids make it easier to access medical device packaging without disturbing the contents inside. A form holds the device in place while the lid is removed.
Clean peel technology helps ensure the lid removes easily, which is especially important in operating rooms where sterility is critical.
Die-cut lids also reduce the risk of tears or accidents when opening the package, helping protect the device.
Once you understand the available packaging options, it is important to evaluate the factors that will help you choose the best solution for your devices.
One of the most important considerations is packaging size. Choose packaging that closely matches the size of the actual device.
Packaging should not be too small or too large. It should fit snugly to help prevent issues during handling, shipping, and storage.
It is important to understand the sterilization requirements for both the device and the packaging.
The cleanroom packaging and the medical device must meet the same sterilization standards. Otherwise, one may compromise the sterility of the other.
Choose packaging that can withstand transportation without damage. Packaging acts as the primary line of defense for the device inside.
If the packaging is damaged during transport, the device may no longer be safe to use. Strong, reliable packaging helps protect sanitation and product integrity.
Packaging cost should align with the value of the medical device. Higher-value devices should be paired with higher-value protective packaging.
Lower-value devices may use more affordable packaging options, as long as the packaging still meets all necessary requirements.
Some medical devices may need to be stored for extended periods, so the packaging must support the required shelf life.
It should maintain sterility and product protection over time without damage or loss of performance.
When selecting the right medical cleanroom packaging for your device, keep these packaging types and key requirements in mind.
Evaluating sterility, fit, transportation durability, cost, and shelf life will help guide your final decision.
Looking for the right packaging for your medical devices? Contact Cleanroom Film & Bags today. One of our medical packaging experts will be happy to help.